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九州松下贴片机CM301的保养步骤

CM301D 泛用機保養檢查SOP週保養

 

1.      Cleaning Color Touch Panel(清潔彩色觸控面板)

 

高速模组贴片机|富士贴片机|松下插件机|松下贴片机|西门子贴片机|日立贴片机內容 : 1. Turn OFF the power supply.(  閉電源開關)

2. Wipe the touch panel with a clean and soft cloth.(使用軟布擦拭彩色觸控面板)

 

備註: •Contamination of the touch panel can cause misoperation.(觸控面板污損可能造成誤動作)

•Not only once a week but also whenever it gets contaminated, clean the touch panel.(觸控面板受污染即須立刻擦拭乾淨)

•Avoid the use of solvent. And, be careful not to give a shock and flaws to the panel. If you cannot eliminate the fixed contamination just by wiping it with a cloth,use the one with a thinned-out neutral detergent.(避免使用溶劑,若軟布無法清除髒污,可使用稀釋後的洗潔劑擦拭)

 

2.Cleaning Nozzle Holders (High-Speed Head Type)(清潔Nozzle儲座)

內容: 1. Selecting work location (table)(選擇工作對象)

          2. Detaching(拆卸)

A.    Detach the nozzle holders from the transfer head.(拆卸Head上的Nozzle固定座)

B.     Detach nozzles from the nozzle holders.(拆卸軌道旁的Nozzle固定座)

              3. Cleaning(清潔)

A.    Clean the nozzle holders.(清潔Nozzle固定座)

B.     Clean the nozzle-holder shafts.(清潔Nozzle固定座活動桿)

              4. Checking and attaching nozzle arrangement(檢查和安裝Nozzle)

A.    Attach the nozzles to the nozzle holders.(安裝NozzleNozzle固定座)

B.     Check the nozzle arrangement.(檢查Nozzle排列順序)

C.     Attach the nozzle holders to the transfer head.(安裝NozzleHead)

               5. Rechecking nozzle arrangement (再次檢查Nozzle排列順序)

備註: •This maintenance is carried out with the power supply switch ON. In performing a work inside the head operating range, be sure to open the safety cover.(Opening the cover interrupts the current to the XY motor.)(執行此項保養時,設備是處於POWER ON的狀態,故須將安全上蓋板掀開,以阻斷XY 馬達移動)

 

3.Cleaning Transfer Head (Multi-Functional Head Type)(清潔轉換頭)

               

高速模组贴片机|富士贴片机|松下插件机|松下贴片机|西门子贴片机|日立贴片机內容: 1. Detaching nozzle(拆開Nozzle)

a. Turn ON the servo switch.(開啟伺服開關)

b. Press                     +[ChipEjectPos].(同時按此兩鍵)

c. Turn OFF the servo switch, and then open the safety cover.(關閉伺服開關然後打開安全蓋)

d. Grasp the edge of the nozzle reflector and then pull it out in the directly downward direction against the transfer head.(抓住Nozzle反射器的邊緣,向下筆直的將Nozzle拉出)

 

備註: •This part describes how to clean the nozzle holder and vacuum filter of the transfer head.

                                                                  

•Contamination of the taper surface of the nozzle holder causes an air leak, because a nozzle will not closely contact with the nozzle taper surface in chucking. This prevents the nozzle from picking up components properly,and can deteriorate the mount accuracy and cause pick-up errors.(弄髒錐形表面將使的固定夾無法緊密夾住Nozzle而造成漏氣,致使Nozzle無法吸取和裝著零件)

 

2. Cleaning nozzle holder taper surface(清潔Nozzle固定座錐形表面)

 

3. Applying grease to claws (clamps)(塗油於勾爪)

 

Replenish the oil groove, which is located at the tip of the claws (clamps), with grease.In order to avoid the adhesion to around the claws (clamps),remove them from the nozzle holder, put a grease onto the tip of such as a small slotted screwdriver, and then replenish them with the grease.Use cotton swabs to remove the grease adhering to the part other than the oil groove.such as a small slotted screwdriver, and then replenish them with the grease.(使用棉花棒移除舊油,然後在勾爪溝槽內佈滿油)

 

4. Cleaning nozzle filter(清潔Nozzle過濾器)

a. Using a special-purpose tool , remove the nozzle filter(使用特殊工具,移出Nozzle過濾器)

b. Clean the filter with the air ejector.(Air清潔過濾器)

c. Fit the nozzle filter onto the tip of the special-purpose tool, and then screw it into the nozzle holder.(Nozzle過濾器置於工具頂端,然後將其旋入固定座內)

 

5. Attaching nozzle(裝上Nozzle)

a. Close the safety cover, and then turn ON the servo switch.(關閉安全蓋,打開伺服開關)

b. Press             +[ChipEjectPos].(按左側兩鍵)

c. Press [Nozzle arrangement].([Nozzle arrangement])

d. Turn OFF the servo switch, and then open the safety cover.(關閉伺服開關,打開安全蓋板)

e. Turn the θ -direction stopper,so that it will face an operator.(轉動θ角制止器,nozzle正對操作者)

f. Attach the nozzle.(裝上nozzle)

g. Close the safety cover.(關上安全蓋板)

h. Turn ON the servo switch.(打開伺服開關)

 

6. Rechecking nozzle arrangement(再次確認nozzle排列)

 

a.Recheck the position and direction of the nozzle, after attaching it to the transfer head.(nozzle裝於head後再次確認nozzle的位置和方向)

 

b.The screen shows the nozzle arrangement seen from an operating side.(畫面由操作邊展示nozzle排列方式)

 

 4.Cleaning Support Pins Collectively-Changing Tables(清潔support pin固定座)

內容: 1.Make sure the safety cover is closed,and then turn ON the servo switch.(確定安全蓋板是關閉的,且伺服開關打開)

備註:•After the board conveyor travels to its widest width, the support pins collectively-changing tables ascend to the changing position.

2. Select a work location (table).

3. Press                +[Pin change Rise].(同時按左側兩鍵)

4. Turn OFF the servo switch.(關閉伺服開關)

5. Open the safety cover.(打開安全蓋)

6. Cover the line camera with a cloth.(以布覆蓋照相機)

7. Draw out the support pins collectively-changing tables (拉出support pins固定台)

8. Remove dust from the board holder and the support pins collectively-changing tables   , with a brush or the like.(以刷子等移除support pins固定座上的灰塵)

9. Insert the support pins collectively-changing tables.(插入support pins固定座)

10. Remove the cloth with which the line camera was covered.(移除覆蓋於照相機上的布)

11. Close the safety cover.(關閉安全蓋板)

12. Turn ON the servo switch.(打開伺服開關)

 

5.Cleaning Line Camera Cover Glass(清潔線式照相機玻璃上蓋板)

內容: 1. Turn OFF the servo switch.(關閉伺服開關)

2. Open the safety cover.(打開安全蓋板)

3. Remove dust  on from the line-camera lighting upper-surface cover glass   (移除線式照相機玻璃上蓋板灰塵)

4. Close the safety cover.(關閉安全蓋板)

5. Turn ON the servo switch.(打開伺服開關)

備註: Be careful not to deform the shielding plates . Deformation of the shielding plates can cause a recognition error. Use a soft cloth for cleaning the cover glass.And, be careful not to scratch the cover-glass surface. If there are flaws in the cover glass,the camera may not be able to pick up images.(清潔時請不要損壞照相機保護盾,若保護盾變形,將造成認識錯誤,若照相機玻璃上蓋板破裂,則照相機可能無法攝取影像)

 

6.Cleaning Line-Camera Lens Cover Glass(清潔線式照相機鏡片上蓋玻璃)

 

內容: 1. Turn OFF the power and stop the air supply.(關閉電源和air來源)

Lock the power supply switch and the main air valve.(鎖上電源開關和air控制閥)

2. Open the safety cover.(打開安全蓋板)

 

3. After making sure that the head and nozzles are not lowered, grasp the center of the beam and gently push it in an inward direction.(確定head and nozzles 不是在較低位置之後,抓住樑的中心,以向內方向溫柔地推它進入)

 

4. Blow off dust with the blower brush,from between the lighting and the line camera.(以風刷吹離燈光和照相機間的灰塵)

備註: •Blow off dust from the left or front.(從左側或前方吹走灰塵)

 

5. Close the safety cover.(關閉安全蓋板)

 

6. Turn ON the power supply.(開啟電源)

備註: •There is no problem in lightly wiping the cover-glass surface with a stick around which a cloth is placed; at this time, however, never scrub hard and use no solvent. And, avoid using a metallic stick. The cover-glass surface has an antireflective coating; if this film is damaged by solvent or friction, the camera may not be able to pick up images.(使用棉棒輕輕擦拭上蓋玻璃表面,請勿使用溶劑及用力擦拭,此玻璃表面無保護,若受溶劑或摩擦損傷,將致使照相機無法攝取像)

7.Cleaning Tape Feeder Installation Surface(清潔帶狀供料器固定平台)

內容: 1. Turn OFF the servo switch.(關閉伺服  開關)

2.Open the safety cover.(打開安全蓋)

 

3. Clean the installation surface with a cleaner, brush, and the like.(用清潔器,刷子等清潔帶狀供料器固定平台)

備註:•Do not use an air ejector for cleaning.steps below. Foreign bodies on the installation surface can cause a pick-up error and the like.Otherwise, foreign bodies will be scattered into the machine, which can lead to a deterioration of the mounting quality or a failure of the machine.(禁用air gun,避免零件亂飛,造成mount品質下降或設備故障)

 

•This maintenance is carried out with the power supply switch ON. In performing a work inside the head operating range, be sure to open the safety cover.(Opening the cover interrupts the current to the XY motor.)(執行此項保養時,設備是處於POWER ON的狀態,須將安全上蓋板掀開,以阻斷XY 馬達移動)

 

•Before setting tape feeders on the tape feeder table, clean the installation surface following the steps below. Foreign bodies on the installation surface can cause a pick-up error and the like.(若異物存在於帶狀供料器固定平台可能造成取料錯誤)

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点击次数:  更新时间:2015-03-13 10:40:39  【打印此页】  【关闭

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